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Oil and Gas

The oil and gas industry is a highly complex and risky industry that meets a large portion of global energy needs. In this industry, reliable energy infrastructuress, data management systems and security solutions are critical. Oil and gas facilities often operate in harsh environmental conditions and with hazardous materials. This requires high standards for the reliability and sustainability of the energy infrastructures.

Facilities such as oil refineries, natural gas facilities and pipelines require optimized solutions in terms of energy efficiency and security. The production processes in these facilities are quite energy intensive and any power outage can lead to serious financial losses and security risks. Therefore, the uninterrupted operation of energy supply systems is one of the most important elements in the sector. At the same time, energy distribution systems used in oil and gas facilities must be resistant to environmental factors such as extreme temperatures, humidity and corrosion.

Infrastructure solutions used in this industry should also be integrated with data management and monitoring systems. Real-time monitoring of processes in oil and gas production and rapid decision-making mechanisms based on data analysis increase production efficiency and minimize potential risks. Secure data communication and connection continuity are of great importance, especially in pipelines and production facilities established at remote locations. Rapid detection of possible failures in the sector and resolution of problems with minimal interruption are vital requirements for ensuring operational continuity. Therefore, maintenance-friendly solutions and security measures are essential in every oil and gas facility.

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Need for Formatting for High Security

Safe operation of panels is very important for this sector. Therefore, shaping of electrical panels is recommended.

The compartmentalization process, called forming or internal separation in electrical panels, aims to ensure human and equipment safety by increasing the security measures within the panel. This process maximizes safety by limiting faults (fire, etc.) to a certain area and preventing technical personnel from touching live parts during intervention.

There are different levels of formation in electrical panels. These levels determine the internal structure of the panel and the way the compartments are separated. The highest level of internal separation is called Form 4b. Form 4b means that all compartments inside the panel are completely separated from each other and provide the highest level of security.

Panels with Form 4b formatting are preferred especially in high-risk environments and critical applications. These panels protect both life safety and equipment safety by preventing the spread of faults. They also provide a safe working environment during maintenance and repair operations.

Partial cover application is generally recommended for panels with Form 4b shaping. Partial covers facilitate access to only a certain section of the panel and protect the security of the sections.

In summary, Forming or internal separation is an important application to increase safety in electrical panels. Different levels of forming offer solutions suitable for different needs and risk levels. Form 4b forming and sectional cover application is recommended to provide the highest level of safety required by this sector.

To learn more about formatting, you can access our relevant blog post by clicking here.

Need for High Corrosion Resistance

In providing the corrosion resistance required by this sector, all EAE Elektroteknik products stand out with their high corrosion resistance in harsh environmental conditions.

Corrosion is the process of wearing away of metals or metal alloys by oxidation or other chemical effects. Electrical panels must be protected from these corrosive effects according to the environmental conditions in which they are located.

• Paint application on DKP sheet metal: This method can provide limited protection against corrosion. Although external environments are more corrosive, similar corrosive effects can occur in interior spaces over time. For this reason, the corrosion resistance that is tried to be provided by applying paint on DKP sheet metal should not be preferred for use in interior environments.

• Galvanized sheet or paint application on galvanized sheet: This method, which is widely used in industrial environments, provides effective protection against corrosion. It should generally be preferred in both indoor and outdoor applications. It is quite advantageous when evaluated in terms of price and performance.

In all EAE Elektroteknik products, even if they are painted, which is the second option, ready galvanized sheet metal is used. This feature increases the resistance of the products to corrosion in harsh environmental conditions, as explained above.

Need for Seismic Resistance

Türkiye’s location in an earthquake zone necessitates that non-structural products such as electrical panels and rack cabinets be manufactured in a manner resistant to seismic movements. In order to ensure energy continuity and protect life safety in the event of an earthquake, it is of great importance to use products with sector-independent seismic certification and to strictly follow the manufacturer’s installation instructions.

Seismic certification shows that electrical panels and rack cabinets can maintain their structural integrity and functionality during an earthquake. These certifications also prove that the products have been tested in accordance with international standards and are designed to withstand a certain earthquake intensity.

Proper installation of seismic certified products in the field directly affects the performance and safety of the product. Failure to comply with the installation rules specified by the manufacturer may reduce the seismic resistance of the product and even cause damage during an earthquake.

As EAE Elektroteknik, we attach great importance to seismic resistance. Our products have been tested and seismic certified in accordance with international standards. In addition, we have prepared detailed installation instructions for our products, aiming to ensure that our customers perform a safe and correct installation.

The Need for Correct Determination of IP Protection Degree

The protection of electrical panels against environmental factors is ensured by performing tests specified within the scope of the IEC 60529:1989 standard, which determines the degree of protection against solid and liquid objects. These tests are expressed with numbers (IP code) that indicate that the panels provide certain levels of protection.

The first digit in the IP code indicates the level of protection against solid objects, the second digit indicates the level of protection against liquids.

A high IP rating does not provide sufficient assurance for outdoor use, meaning that enclosures with a high IP rating are EXTERNAL!

There is a misconception in the market that products with a high IP protection rating can be used outdoors.

Even if products with a high IP protection degree are dust and water resistant, the period of exposure to corrosion in outdoor environments is shorter. In addition, the radiation effect of the sun should also be taken into account. These factors are not taken into account in the IP classification.

In addition, as the IP increases, the temperature inside the panel also increases. This reduces the current carrying capacity of the products. Therefore, it is important to determine the optimum IP value for the panel, neither too high nor too low.

The Need for Proper Ventilation

Temperature increase directly affects the performance of devices inside the panel or rack cabinet. Temperature increase tests, which are as important as short circuits in panel type tests, are critical for the safe and efficient operation of devices. Since temperature increase reduces the current carrying capacity, the temperature inside the panel/rack cabinet must be brought to the ideal level with proper ventilation.

The temperature inside the panel/rack cabinet increases due to the ambient temperature and the heat emitting devices inside (breaker, busbar, server, etc.). This temperature increase is calculated by taking into account the electrical loss power values ​​in the catalogs of each device used.

The IP protection level also contributes to the temperature increase by preventing the heat from escaping to the outside. Therefore, it is important to choose the right IP level for the panel/rack cabinet, not the highest one. A high IP protection level does not always mean better protection, and the wrong choice can cause excessive temperature increase and therefore damage to the devices.

After the temperature increase is determined, the panel or rack cabinet can be cooled according to the value obtained by the following methods:

- Natural Ventilation

- Cooling with fan

- Cooling with air conditioning

As EAE Elektroteknik, you can use our PanelTemp heat software for cooling calculations inside panels up to 1600A. Click here to get more information about PanelTemp. You can also access our blog post about cooling with fans here. You can contact your Customer Representative for our air conditioning solutions.

You can also read our blog post about cooling with fans by clicking here.

Need for High Durability with Correct IK Value

The level of protection against impact is called IK test in the IEC 62262:2002 standard. In this test, a value is determined by checking that the damage caused by an object falling from a certain height does not affect the IP protection degree of the panel. This value indicates the IK level of the cabinet. EAE Panels are at the highest level, IK10.

In addition;

Infrastructure solutions used in the oil and gas industry must not only provide reliable energy management, but also integrate with real-time data management and monitoring systems. As EAE Elektroteknik, our solutions allow operations to be carried out uninterruptedly and safely, while also contributing to the rapid detection and elimination of potential faults.

PanelMaster Low Voltage Type-Tested Switchgear Systems It offers high safety and durability for use in the oil and gas industry. The durability and reliability of the system have been proven with documents received from internationally accredited laboratories. In this way, the performance, reliability and compliance with standards of our panels are proven at an international level. Our panels, designed to suit harsh environmental conditions, have high corrosion resistance.

You can click here to examine our PanelMaster Panel System in more detail.

PanelMaster Withdrawable Motor Control Switchgear Systems It is widely used in power circuits and motor starting circuits because it is designed to meet the requirements of high safety, flexibility and easy maintenance.

• IEC 61439-1-2 Type Test Standard

• IEC 60068 Seismic Test Standard

• IEC 61641 Internal Arc Test Standard

You can click here to examine our PanelMaster Drawer Panel System in more detail.

E-Kabin Low Voltage Type-Tested Electrical Enclosures It offers solutions with a wide range of products for the needs of control, command and many different applications in the internal and external environments of oil and gas industry facilities, including 304-316 stainless steel. E-Kabin panel products are suitable for difficult working conditions with their internationally accredited standards, and provide durable and long-lasting use.

• IEC 62208 Type Test Standard for Empty Enclosures

• IEC 60529 Degree of Protection Provided in Panels

• IEC 62262 Protection Against External Mechanical Impacts

E-Cabin solutions that can stand out for this sector can be Stainless and External Solutions.

Need for High Durability with Correct IK Value:

Our products can be produced in 304 or 316 quality upon request. Dimension changes, material thickness changes and desired hole operations can be applied by adhering to the standard product design.

It is also possible to manufacture painted or varnished in the desired RAL codes. If desired, a lock system made of 316 quality stainless steel can be selected instead of the standard chemically resistant pendulum arm lock system.

Interior accessories such as mounting profiles, mounting plates, front cover system etc. used in all E-Kabin series can also be used for stainless products.

Thanks to our manufacturing techniques, the welding bolts used for various door interior parts are applied in a way that does not leave any marks on the outside of the door. Thus, a clean and smooth surface appearance is provided.

You can click here to examine our Type Tested Stainless Steel Electrical Enclosures in more detail.

E-Kabin Type Tested Outdoor Electrical Enclosures

The external factors that panels are exposed to in external environments are much more than in internal environments. Snow, rain, dust, mud, sand, etc. The panel must maintain its structural integrity and function in all these factors. Therefore, external panels must be designed accordingly.

One of the most important accessories in these products is the roof. The roof must be designed appropriately to prevent water from accumulating when the door is opened, and water leakage or running water from the opposite angle must be prevented.

There is a perception in the market that high IP protection degree in external panels means external, but high IP protection degree does not mean external. Although the relationship of products with high IP protection degree with dust and water is defined, the corrosion period in external environments is shorter, and the radiation effect of the sun should also be taken into account, which is not used in IP protection degree. Corrosion resistance is one of the most important points in external panels. You can find our article on corrosion resistance above.

E-Kabin H series external panels are produced as modular or monoblock for external environments. You can click here to review our E-Kabin external panel series.

You can click here to examine the entire E-Kabin product portfolio in more detail.

KabinPLUS Information Technology Infrastructure Solutions It offers the necessary infrastructures solutions for the sustainability of a healthy information processing system in facilities with very difficult environmental conditions such as oil and gas production facilities. It offers durable, modular, long-lasting, high security, aesthetic and user-friendly solutions, especially supported by seismic products.

You can click here to examine our KabinPLUS products in more detail.